Finite Element Simulation Of Springback In Sheet Metal Forming

Finite element analysis fea is the most common method of simulating sheet metal forming operations to determine whether a proposed design will produce parts free of defects such as fracture or wrinkling.

Finite element simulation of springback in sheet metal forming.

Collard numerical simulation of springback in sheet metal forming. Most sheet metals undergo a combination of bending stretching unbending and reverse bending during the forming process accurate estimation of spring back in these industries is important demands in bend angles can be within a narrow range. This phenomenon results in a deviation of the real product geometry from that defined in the design. Several physical parameters as well as numerical influence this phenomenon and its numerical prediction.

Computer aided geometric design 2005 22 327 47 and the effect of tool modeling accuracy on springback simulation of a high strength steel sheet. Fe finite element simulation of sheet metal forming is an important means to reduce the number of experiments and optimize the process 15 16 17 18. Finite element simulation of sheet metal forming is a well established tool which is used in industrial practice to evaluate geometrical defects caused by elastic springback. Modern automotive concepts demand a weight reduction by using high strength materials and excellent crash performance which requires innovative simulation techniques.

The first simulations used numerical parameters typical of those in forming analysis. Bending of sheet metal is one of the widely used industrial processes especially in the automobile and aircraft industries. Although finite element analysis fea is successful in simulating complex industrial sheet forming operations the accurate and reliable application of this technique to springback has not been widely demonstrated. Proceedings of the eccomas 2000 complas vi european congress on computational methods in applied sciences and engineering barcelona spain 2000 cd rom.

Today the metal forming industry is making increasing use of simulation to evaluate the performing of dies processes and blanks prior to building try out tooling. Springback can be defined as an elastically driven change of shape of the deformed part upon removal of external loads. Enjoy the videos and music you love upload original content and share it all with friends family and the world on youtube. 2 the results showed negative springback for sheet tensions near the material yield stress contrary qualitatively to all experimental observations.

Sheet metal forming is widely used in automotive aviation packaging and household goods. It is most popular for the manifold technical feasibilities in manufacturing high precision mass production and short processing time.